RES
Copyrights © RES Global 2025
Copyrights © RES Global 2025
Date; January 16, 2018 : January 18, 2018
Venue; Sharm El Sheikh, Egypt
Course Description:
Reliability Centered Maintenance (RCM) was developed in the 70's by the aviation industry. For its impressive results, RCM is considered the most effective method to determine consequences management policies of physical asset failures. The SAE JA1011 (Evaluation Criteria for Reliability-Centered Maintenance) the American Society of Automotive Engineers was established in 1999. Its purpose was to clarify the minimum requirements for an analysis process to be considered in accordance with the original method, as conceived by the aviation industry. The class focuses on the practical teaching of the foundations of the RCM according to the SAE standard in conjunction with the introduction of reliability engineering tools that complement and reinvent it. Reliability Centered Maintenance Reengineered (RCM-R®) uses the original method assisted by a series of techniques based on ISO standards that facilitate its application and improve its results. This class is the first in a series of courses covering this extensive subject. The course serves as a basis for those professionals who aspire to become certified analysts, facilitators or instructors in the application of RCM-R®. The recent publication Reliability Centered Maintenance Reengineered (RCM-R): Practical Optimization of the RCM Process by authors Jesús R. Sifonte and James V. Reyes-Picknell is used as support material.
•To know the Scope and Benefits of the RCM Applied according to SAE Standard JA1011
•To understand the Requirements of a Genuine RCM Process
•To understand the Role of RCM Within the Asset Management Context
•To learn how to apply the RCM Process to Plant Assets
•To understand how to select effective Failure Consequence Management Policies
•To distinguish the attributes of the RCM-R® Enhanced Process
•To understand the Steps and Requirements for an Effective Implementation of RCM-R® in your Organization
•to establish the basis for certification of RCM-R® analysts, facilitators, and instructors.
Maintenance Managers / Maintenance Engineers / Production Managers / Project Engineers / Maintenance Supervisors / Maintenance Planners
I – Asset Management
- RCM within the Asset Management Spectrum
II – The History of RCM and Its Relevance in Today’s
- RCM Development
- RCM Process Description & Benefits
- Self-Assessment Survey
III – The RCM-R® Process
- RCM Standards SAE JA1011 / SAE JA1012
- What Comprises a SAE Compliant Process
- RCM-R® Pillars
- The Original RCM-R® Project
- The RCM-R® Process Diagram
IV - RCM-R® Pre-Work
- Ensuring Asset Data Integrity
- Asset Data Components
- RCM-R® Data
- Asset Data Registers
- Work Order Data
- Asset Criticality Analysis
V - RCM-R® Function & Failures
- Operating Context
- Performance Levels
- Functional Analysis
- Failure Types and Classes
- Functional Block Diagrams
VI- RCM-R® Failures Symptoms & Causes
- Brainstorming
- Failure Modes Types
- Failure Causes Classification
VII- RCM-R® Quantifying Failures Impact
- Describing Failure Effects
- Documenting Failure Effect Statements in the RCM-R® Worksheet
- ISO Standard Based Failure Effects Risk Analysis
- RCM-R® Failure Effects Risk Assessment Matrix
VIII- RCM-R® Overview of Strategies for Managing Failure Consequences
- Technically Feasible and Worth Doing
- Preventive Maintenance
- Predictive Maintenance
- Detective Maintenance
- Run-to-Failure
- Design Changes
IX- Selecting Strategies for Managing Failure Consequences
- Failure Consequence Categories
- Failure Consequence Management Policies Nomenclature
- Typical Decisional diagrams
- RCM-R® Failure Consequence Management Decision Diagram
- Developing Meaningful Maintenance Tasks
X- Implementing RCM-R®
- The Analysis Group
- RCM-R® Projects
- Overview of RCM-R® Fine Tuning & Continuous Improvement
- RCM-R® Analysts
- RCM-R® Facilitators
- RCM-R® Trainers
- RCM-R® Practitioners
- RCM-R® Certification Path
- Class Summary
Jesús R. Sifonte, BSME, MMRE, CMRP, P.E. Thought leader, Conference speaker, consultant, instructor and coach on asset reliability and maintenance. Creator of RCM-R®, an optimized approach of the original RCM methodology as conceived by the aircraft industry back in the seventies, and co-author of the Publication Reliability Centered Maintenance - Reengineered (RCM-R®): Practical Optimization of the RCM Process with RCM-R®. Jesús holds a Bachelor Degree in Mechanical Engineering from the University of Puerto Rico, a Master of Maintenance and Reliability Engineering Degree from Monash University in Australia and, CMRP, ASNT level 3A Vibration Analyst, ASNT Level 2 Infrared Thermographer certifications. He is also a licensed Professional Engineer, among other professional credentials.
Jesús is CEO & Founder of Conscious Reliability, president of PdMtech, an MRE and CM service and consulting firm covering the Caribbean territory. Mr. Sifonte is Director of Condition Monitoring & Maintenance Institute (CMMI) which is dedicated to CBM and MRE certification trainings with presence all over Latin America and Spain and collaborates with Instituto Mexicano de Mantenimiento Predictivo (IMMP) as RCM-R® certification courses instructor.
Register today and receive your copy of the newly-published book, “RCM Re-engineered: Optimization of the RCM Process”, signed by the author.
Course Fees; 2000 $ / 1700 $* / 1500 $** (Registration is confirmed only upon payment)
For non Egyptians, fees 3000 $ includes half board hotel ( 4 Nights ).
Registration should be made maximum two weeks prior to course starting date by full payment.
By bank transfer
Bank account Number ; 8302134
Bank Name: FAISAL ISLAMIC BANK OF EGYPT
Bank Address: (82) Othman bin Affan Street / Heliopolis.
Swift Code; FIEGEGCXHEL
* Early Bird Price is offered to all enrollment made one month prior to the course
** Discount is offered for groups of 3 persons or more.
In-house option is available at any city inside or outside Egypt
To register, call 01067385500 or 01064749611 or send an email to; training@resglobal.org
www.resglobal.org
